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Recent questions tagged machining-and-machine-tools-operations

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A through hole is drilled in an aluminium alloy plate of $15 \: mm$ thickness with a drill bit of diameter $10$ mm, at a feed of $0.25$ mm/rev and a spindle speed of $1200$ rpm. If the specific energy required for cutting this material is $0.7 \: N \cdot m/mm^3$, the power required for drilling is ____________$W$ (round off to two decimal places)
asked Feb 9, 2019 in Materials, Manufacturing and Industrial Engineering Arjun 24.6k points
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In orthogonal turning of a cylindrical tube of wall thickness $5 \: mm$, the axial and the tangential cutting forces were measured as $1259 \: N$ and $1601 \:N$, respectively. The measured chip thickness after machining was found to be $0.3 \: mm$ ... first solution, the shear strength of the material is closest to $722 \: MPa$ $920 \: MPa$ $200 \: MPa$ $875 \: MPa$
asked Feb 9, 2019 in Materials, Manufacturing and Industrial Engineering Arjun 24.6k points
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A circular shaft having diameter $65.00_{-0.05}^{+0.01} \: mm$ is manufactured by turning process. A $50 \: \mu m$ thick coating of TiN is deposited on the shaft. Allowed variation in TiN film thickness is $\pm 5 \mu m$. The minimum hole diameter (in mm) to just provide clearance fit is $65.01$ $65.12$ $64.95$ $65.10$
asked Feb 9, 2019 in Materials, Manufacturing and Industrial Engineering Arjun 24.6k points
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In ASA system, the side cutting and end cutting edge angles of a sharp turning tool are $45^{\circ}$ and $10^{\circ}$, respectively. The feed during cylindrical turning is $0.1 \: mm/rev$. The center line average surface roughness (in $\mu m$, round off to one decimal place) of the generated surface is __________
asked Feb 9, 2019 in Materials, Manufacturing and Industrial Engineering Arjun 24.6k points
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Taylor’s tool life equation is given by $VT^n=C$, where $V$ is in $m/min$ and $T$ is in $min$. In a turning operation, two tools $X$ and $Y$ are used. For tool $X$, $n=0.3$ and $C=60$ and for tool $Y$, $n=0.6$ and $C=90$. Both the tools will have the same tool life for the cutting speed (in $m/min$, round off to one decimal place) of ____________
asked Feb 9, 2019 in Materials, Manufacturing and Industrial Engineering Arjun 24.6k points
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A grinding ratio of $200$ implies that the grinding wheel wears $200$ times the volume of the material removed grinding wheel wears $0.005$ times the volume of the material removed aspect ratio of abrasive particles used in the grinding wheel is $200$ ratio of volume of abrasive particle to that of grinding wheel is $200$
asked Feb 17, 2018 in Materials, Manufacturing and Industrial Engineering Arjun 24.6k points
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In an orthogonal machining with a tool of $9^{\circ}$ orthogonal rake angle, the uncut chip thickness is $0.2$ mm. The chip thickness fluctuates between $0.25$ mm and $0.4$ mm. The ratio of the maximum shear angle to the minimum shear angle during machining is ___________.
asked Feb 27, 2017 in Materials, Manufacturing and Industrial Engineering Arjun 24.6k points
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During the turning of a $20$ mm- diameter steel bar at a spindle speed of $400$ rpm, a tool life of $20$ minute is obtained. When the same bar is turned at $200$ rpm, the tool life becomes $60$ minute. Assume that Taylor's tool life equation is valid. When the bar is turned at $300$ rpm, the tool life (in minute) is approximately. $25$ $32$ $40$ $50$
asked Feb 27, 2017 in Materials, Manufacturing and Industrial Engineering Arjun 24.6k points
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Two cutting tools with tool life equations given below are being compared: Tool $1$: $VT^{0.1}=150$ Tool $2$: $VT^{0.3}=300$ where $V$ is cutting speed in m/minute and $T$ is tool life in minutes. The breakeven cutting speed beyond which Tool $2$ will have a higher tool life is ________ m/minute.
asked Feb 27, 2017 in Materials, Manufacturing and Industrial Engineering Arjun 24.6k points
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A block of length $200$ mm is machined by a slab milling cutter $34$ mm in diameter. The depth of cut and table feed are set at $2$ mm and $18$ mm/minute, respectively. Considering the approach and the over travel of the cutter to be same, the minimum estimated machining time per pass is ________ minutes.
asked Feb 27, 2017 in Materials, Manufacturing and Industrial Engineering Arjun 24.6k points
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For an orthogonal cutting operation, tool material is HSS, rake angle is $22^\circ $, chip thickness is $0.8 \: mm$, speed is $48 \: m/min$ and feed is $0.4 \: mm/rev$. The shear plane angle (in degrees) is $19.24$ $29.70$ $56.00$ $68.75$
asked Feb 24, 2017 in Materials, Manufacturing and Industrial Engineering Arjun 24.6k points
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For a certain job,the cost of metal cutting is $Rs$. $18C/V$ and the cost of tooling is $Rs$. $270C/(TV)$,where $C$ is a constant,$V$ is the cutting speed in $m/min$ and $T$ is the tool life in minutes.The Taylor's tool life equation is $VT^{0.25}$-$150$.The cutting speed (in $m/min$) for the minimum tool cost is
asked Feb 24, 2017 in Materials, Manufacturing and Industrial Engineering Arjun 24.6k points
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The tool life equation for HSS tool is $VT^{0.14}f^{0.7}d^{0.4}$ = constant. The tool life $(T)$ of $30 \: min$ is obtained using the following cutting conditions: $V=45\:m/min$, $f=0.35 \: mm$, $d=2.0 \: mm$ If speed $(V)$, feed $(f)$ and depth of cut $(d)$ are increased individually by $25\%$, the tool life (in $min$) is $0.15$ $1.06$ $22.50$ $30.0$
asked Feb 24, 2017 in Materials, Manufacturing and Industrial Engineering Arjun 24.6k points
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Orthogonal turning of a mild steel tube with a tool of rake angle $10^\circ $ is carried out at a feed of $0.14 mm/rev$. If the thickness of the chip produced is $0.28 mm$, the values of shear angle and shear strain will be respectively $28^\circ 20′$ and $2.19$ $22^\circ 20′$ and $3.53$ $24^\circ 30′$ and $4.19$ $37^\circ 20′$ and $5.19$
asked Feb 24, 2017 in Materials, Manufacturing and Industrial Engineering Arjun 24.6k points
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An orthogonal turning operation is carried out under the following conditions: rake angle = $5^{\circ}$; spindle rotational speed = $400 \text{ rpm}$; axial feed = $0.4 \text{ m/min}$ and radial depth of cut = $5 \text{ mm}$. The chip thickness, $t_c$, is found to be $3 \text{ mm}$. The shear angle (in degrees) in this turning process is_____
asked Feb 24, 2017 in Materials, Manufacturing and Industrial Engineering Arjun 24.6k points
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A cast iron block of $200$ $mm$ length is being shaped in a shaping machine with a depth of cut of $4$ $mm$, feed of $0.25$ $mm$/stroke and the tool principal cutting edge angle of $30^{\circ}$. Number of cutting strokes per minute is $60$. Using specific energy for cutting as $1.49$ $J/mm^3$, the average power consumption (in watt) is _______
asked Feb 19, 2017 in Materials, Manufacturing and Industrial Engineering Arjun 24.6k points
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Better surface finish is obtained with a large rake angle because the area of shear plane decreases resulting in the decrease in shear force and cutting force the tool becomes thinner and the cutting force is reduced less heat is accumulated in the cutting zone the friction between the chip and the tool is less
asked Feb 19, 2017 in Materials, Manufacturing and Industrial Engineering Arjun 24.6k points
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Which pair of following statements is correct for orthogonal cutting using a single-point cutting tool? P. Reduction in friction angle increases cutting force Q. Reduction in friction angle decreases cutting force R. Reduction in friction angle increases chip thickness S. Reduction in friction angle decreases chip thickness P and R P and S Q and R Q and S
asked Feb 19, 2017 in Materials, Manufacturing and Industrial Engineering Arjun 24.6k points
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Cutting tool is much harder than the workpiece. Yet the tool wears out during the tool-work interaction, because extra hardness is imparted to the workpiece due to coolant used oxide layers on the workpiece surface impart extra hardness to it extra hardness is imparted to the workpiece due to severe rate of strain vibration is induced in the machine tool
asked Feb 19, 2017 in Materials, Manufacturing and Industrial Engineering Arjun 24.6k points
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A hole of $20$ $mm$ diameter is to be drilled in a steel block of $40$ $mm$ thickness. The drilling is performed at rotational speed of $400$ $rpm$ and feed rate of $0.1$ $mm/rev$. The required approach and over run of the drill together is equal to the radius of drill. The drilling time (in minute) is $1.00$ $1.25$ $1.50$ $1.75$
asked Feb 19, 2017 in Materials, Manufacturing and Industrial Engineering Arjun 24.6k points
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The main cutting force acting on a tool during the turning (orthogonal cutting) operation of a metal is $400$ $N$. The turning was performed using $2$ $mm$ depth of cut and $0.1$ $mm/rev$ feed rate. The specific cutting pressure (in $N$/$mm^2$) is $1000$ $2000$ $3000$ $4000$
asked Feb 19, 2017 in Materials, Manufacturing and Industrial Engineering Arjun 24.6k points
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In orthogonal turning of a bar of $100$ $mm$ diameter with a feed of $0.25$ $mm$/$rev$, depth of cut of $4$ $mm$ and cutting velocity of $90$ $m$/$min$, it is observed that the main (tangential) cutting force is perpendicular to the friction force acting at the ... (tangential) cutting force is $1500$ $N$. The normal force acting at the chip-tool interface in $N$ is $1000$ $1500$ $2000$ $2500$
asked Feb 19, 2017 in Materials, Manufacturing and Industrial Engineering piyag476 1.4k points
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In orthogonal turning of a bar of $100$ $mm$ diameter with a feed of $0.25$ $mm$/$rev$, depth of cut of $4$ $mm$ and cutting velocity of $90$ $m$/$min$, it is observed that the main (tangential) cutting force is perpendicular to the friction force acting at the chip ... main (tangential) cutting force is $1500$ $N$. The orthogonal rake angle of the cutting tool in degree is zero $3.58$ $5$ $7.16$
asked Feb 19, 2017 in Materials, Manufacturing and Industrial Engineering piyag476 1.4k points
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